Omron-Electronics-G7J-3A1B-T-W1-AC200-240
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General Purpose Relay
G7J
• Ideal for 3-phase motor control applications and resistive
and inductive loads.
• No contact chattering for momentary voltage drops up to
50% of rated voltage.
• Withstands more than 4 kV between contacts that are of
different polarity and between the coil and contacts.
• Flame-resistant materials (UL94V-0) used for all insulation.
• Push-to-test button on all models lets user check contact
operation.
• Class B coil insulation available.
Ordering Information
To
O
rder: Select the part number and add the desired coil voltage rating (e.g., G7J-3A1B-B-
AC100/120)
.
Type
PCB mounting
Contact form
Model
Quick-connect terminal
Screw terminal
PCB terminal
G7J-4A-P
4PS
T
–
NO
—
—
—
—
3PS
T
–
NO/SPS
T
–
NC
DPS
T
–
NO/DPS
T
–
NC
4PS
T
–
NO
—
G7J-3A1B-P
G7J-2A2B-P
—
W-bracket
(see note)
G7J-4A-T
G7J-3A1B-T
G7J-2A2B-T
G7J-4A-B
3PS
T
–
NO/SPS
T
–
NC
DPS
T
–
NO/DPS
T
–
NC
G7J-3A1B-B
G7J-2A2B-B
Note:
The G7J-B and G7J-T relays require a W-bracket for mounting. Order the bracket separately below.
T
o
o
rder a relay and bracket packed
together, add “-W1” to the part number before the coil voltage suffix. For example, G7J-2A2B-B-W1-AC100/120. Consult Omron for available
versions.
■
Accessories
Types
Applicable relays
Model
W-brackets
G7J-4A-B, G7J-3A1B-B, G7J-2A2B-B, G7J-4A-
T
,
G
7J-3A1B-
T
,
G
7J-2A2B-T
R99-04-FOR-G5F
■
Typical Applications
•
Compressors for air conditioners and heater switching controllers.
•
Switching controllers for power tools or motors.
•
Lamp controls, motor drivers, and power supply switching controllers in copy machines, facsimile machines, and other office equipment.
•
Power controllers for packers or food processing equipment.
•
Power controllers for inverters.
Specifications
■
Contact Data
Load
Resistive load (p.f. = 1)
NO
NC
Rated load
Rated carry current
25 A, 220 VAC (24 A, 230 VAC), 25 A, 30 VDC
25 A
8 A, 220 VAC (7.5 A, 230 VAC), 8 A, 30 VDC
8 A
Max. switching voltage
Max. switching current
Max. switching capacity
Min. permissible load
250 VAC,125 VDC
25 A
5,500 VA, 750 W DC
8 A
1,760 VA, 240 W DC
100 mA, 24 VDC at 60 operations/minute, 23
°
C (73
°
F) ambient temperature)
General Purpose Relay
G7J
321
■
Coil Data
AC
Coil
voltage
Rated voltage
(VAC)
Rated
current (mA)
Coil
resistance (
Ω
)
Must operate
Must release
Max. voltage
Power
consumption
% of rated voltage 23
°
C
24
50
24
50
75
—
75% max.
15% min.
110%
Approx.1.8
to 2.6 VA
36
—
—
—
100/120
200/240
100 to 120
200 to 240
18 to 21.60
9 to 10.80
DC
Coil
voltage
Rated voltage
(VDC)
Rated
Coil
Must operate
Must release
% of rated voltage
10% min.
Max. voltage
Power
current (mA)
resistance (
Ω
)
consumption
12
12
167
83
72
75% max.
110%
Approx. 2.0 W
24
24
288
48
48
42
1150
5000
6050
100
110
100
110
20
18
Note: 1.
The rated current and coil resistance are measured at a coil temperature of 23
°
C (73
°
F) with tolerances of +15%/-20% for AC rated cur-
rent and
15% for DC coil resistance. Performance characteristic data are measured at a coil temperature of 23
°
C (73
°
F).
2.
The values given for AC rated current apply at 50 Hz or 60 Hz.
■
Characteristics
Contact resistance
50 m
Ω
max.
Operating time
50 ms max.
Release time
50 ms max.
Operating frequency
Mechanical
Electrical
1,800 operations/hour max.
1,800 operations/hour max.
Insulation resistance
Dielectric strength
1,000 M
Ω
minimum at 500 VDC
4,000 VAC, 50/60 Hz for 1 minute between coil and contacts
4,000 VAC, 50/60 Hz for 1 minute between contacts of different polarity
2,000 VAC, 50/60 Hz for 1 minute between contacts of the same polarity
10,000 V between coil and contact with 1.2 x 50
μ
s impulse wave
10 to 55 Hz, 1.50 mm double amplitude
NO: 10
to 55 Hz, 1.50 mm double amplitude
NC: 10
to 26 Hz, 1.50 mm double amplitude
1000 m/s
2
(Approx. 100 G)
Impulse withstand voltage
Vibration
Mechanical durability
Malfunction durability
Shock
Mechanical durability
Malfunction durability
NO: 100
m/s
2
(Approx. 10 G)
NC: 20
m/s
2
(Approx. 2 G)
Service life
Mechanical
1 million operations minimum at 1,800 operations/hour
100,000 operations minimum at 1,800 operations/hour at rated load
-25
°
to 60
°
C with no icing or condensation
5% to 85% RH
Electrical (@ 23
°
C)
Ambient temperature
Operating
Humidity
Weight
Operating
PCB terminal
Screw terminal
Approx. 140 g
Approx. 165 g
Quick-connect terminal
Approx. 140 g
Note: 1.
Data shown are of initial value.
2.
The contact resistance was measured with 1 A at 5 VDC using the voltage drop method.
3.
The operate and release times were measured with the rated voltage imposed and with any contact bounce ignored at an ambient
temperature of 23
°
C.
4.
The insulation resistance was measured with a 500-VDC megger applied to the same places as those used for checking the dielectric strength.
Motor Load
Item
G7J-4A-
P
,
G
7J-3A1B-
P
,
G
7J-4A-B, G7J-3A1B-B, G7J-4A-T, G7J-3A1B-T
3
φ
, 220 VAC, 2.7 kW (with a inrush current of 78 A and a breaking current of 13 A)
Electrical: 100,000 operations min.
Load
Endurance
322
General Purpose Relay
G7J
Engineering Data
■
Maximum switching capacity
■
Electrical service life
100
5,000
N
O contact
N
C contact
70
50
AC resisti
v
e load
(p.f. = 1)
AC resisti
v
e load
(p.f. = 1)
3,000
AC ind
u
cti
v
e load
(p.f. – 0.4)
AC ind
u
cti
v
e load
(p.f. – 0.4)
30
20
1,000
N
O contact,
220
V
AC
N
O contact
DC resisti
v
e
load
700
500
10
7
300
5
3
1
N
C contact
DC resisti
v
e load
100
N
C contact, 220
V
AC
70
50
10
30
50 70 100
300 500
700 1,000
0
5
10
15
20
25
30
Switching voltage (V)
Switching current (A)
■
Ambient Temperature vs. Must-operate
and Must-Release
V
o
ltage
■
Ambient Temperature vs. Coil
Temperature Rise
G7J 100 to 120 VAC
G7J-4A 100 to 120 VAC
100
100
M
u
st-operate
v
oltage
M
u
st-release
v
oltage
Nu
m
b
er of Relays: 5
Nu
m
b
er of Relays: 5
8
0
60
40
8
0
60
40
20
0
20
0
-40
-20
0
40
20
60
8
0
-40
-20
0
40
20
60
8
0
Am
b
ient temperat
u
re (
°
C)
Am
b
ient temperat
u
re (
°
C)
G7J 24 VDC
G7J-4A 24 VDC
100
100
M
u
st-operate
v
oltage
M
u
st-release
v
oltage
Nu
m
b
er of Relays: 5
Nu
m
b
er of Relays: 5
8
0
60
40
8
0
60
40
20
0
20
0
-40
-20
0
40
20
60
8
0
-40
-20
0
40
20
60
8
0
Am
b
ient temperat
u
re (
°
C)
Am
b
ient temperat
u
re (
°
C)
General Purpose Relay
G7J
323
■
Malfunctioning Shock
Y
T
e
rminals
u
p
w
ards
400
B
u
tton do
w
n
w
ards
Z
A1 do
w
n
w
ards
X
400
200
0
Nu
m
b
er of samples: 5
Meas
u
rement conditions: Increase and decrease
the specified shock grad
u
ally imposed in
X,
Y
,
and Z
directions three times each
w
ith the Relay
energized and not energized to check the shock
v
al
u
es that ca
u
se the Relay to malf
u
nction.
400
Criteria: There m
u
st not
b
e any contact
separation for 1 ms or greater
w
ith a shock of
0
200
400
2
100 m/s
imposed
w
hen the coil is energized or
400
w
ith a shock of 20 m/s
2
w
hen the coil is not
energized.
A2 do
w
n
w
ards
X´
400
Z´
B
u
tton
u
p
w
ards
Energized
Z´
Z
N
ot energized
Y
X
X´
Y´
T
e
rminals
do
w
n
w
ards
Unit: m/s
2
Y´
Shock direction
Dimensions
Unit: mm
■
Relays
PCB Terminals with PCB Mounting
G7J-4A-P, G7J-3A1B-P, G7J-2A2B-P
33.5
max.
16
30
21 0.1
11 0.1
1.4
T
w
enty 1.
8
dia.
1.4
6.4
0.
8
6
1.5
40.4 0.15
30.
8
0.15
51
max.
11.6 0.1
21.2 0.1
51.5 max.
2
4
Screw Terminals (requires W-bracket for mounting)
G7J-4A-B, G7J-3A1B-B, G7J-2A2B-B
Ten, M3.5
T
w
o, 4.5 dia
.
o
r M4
34.5
max.
7.6
35 0.1
4.3
64
max.
N
ote:
W
–
b
racket is sold
55.2
separately.
43.2
2
51.5 max.
324
General Purpose Relay
G7J
Quick-connect Terminals (requires W-bracket for mounting)
G7J-4A-T, G7J-3A1B-T, G7J-2A2B-T
34.5 max.
16
30
11.6
9.6
6.4
0.
8
T
w
o, 4.5 dia. or M4
4.3
10
64 max.
54.
8
35
0.1
43.2
2
N
ote:
W
–
b
racket is sold
separately.
51.5 max.
■
Accessories
W-Bracket for G7J-B Relays with Screw Terminals
R99-04-FOR-G5F
35
T
w
o, 4.5 dia.
24
Mountin
g
Holes
T
w
o, 4.5 dia. or M4
2
8
30
44
9
29
35 0.1
7
4.4
■
Terminal Arrangement – Internal Connections
G7J-4A-P(B)(T)
G7J-3A1B-P(B)(T)
G7J-2A2B-P(B)(T)
14
24
34
13
23
33
14
24
34
13
23
33
14
13
23
31
24
32
42
A2
41
A1
44
A2
43
A1
42
A2
41
A1
General Purpose Relay
G7J
325
■
Approvals
UL Recognized (File No. E41643) / CSA Certified (File No. LR 35535) – – Ambient Temp = 40
°
C
Contact arrangement
Normally Open
Load type
Contact ratings
25 A, 277 VAC, 30,000 cycles
Resistive
25 A, 30 VDC, 30,000
General use
25 A, 120 VAC, 30,000 cycles
25 A, 277 VAC, 30,000 cycles
25 A, 240 VAC, 100,000 cycles
1.5 kW, 120 VAC, 6,000 cycles
1.5 H
P
,
1
20 VAC, 1,000 cycles
3 H
P
,
2
40/265/277 VAC, 1,000 cycles
3-phase, 3 hp, 240/265/277 VAC, 30,000 cycles
3-phase, 5 hp, 240/265/277 VAC, 30,000 cycles
20 FLA/120 LRA, 120 VAC, 30,000 cycles
17 FLA/102 LRA, 277 VAC, 30,000 cycles
TV-10, 120 VAC, 25,000 cycles
8 A, 277 VAC, 30,000 cycles
T
u
ngsten
Motor load
TV
Resistive
Normally Closed
8 A, 30 VDC, 30,000 cycles
General use
8 A, 120 VAC, 30,000 cycles
8 A, 277 VAC, 30,000 cycles
Note: 1.
The rated values approved by each of the safety standards may be different from the performance characteristics individually defined in this catalog.
2.
In the interest of product improvement, specifications are subject to change without notice.
3.
CE marking is provided only on non-PCB terminal versions
VDE (File No. 5381UG)
Model
Coil ratings
Contact ratings
NO contact
NC contact
G7J-4A-B(P) (T)
G7J-2A2B(P) (T)
G7J-3A1B-B(P) (T)
6, 12, 24, 48, 100 VDC
24, 50, 100 to 120, 200 to 240 VAC
25 A 240 VAC cos
φ
= 0.4
25 A 240 VAC cos
φ
= 1
25 A 30 VDC L/R
≥
1
8 A 240 VAC cos
φ
= 0.4
8 A 240 VAC cos
φ
= 1
8 A 30 VDC L/R
≥
1
Note:
Add the suffix “-KM” to the model number when ordering.
Reference
VDE approval:
EN60255-1-00: 1997
EN60255-23: 1996
KEMA (File No. 2001291.02)
Model
Coil ratings
Contact ratings
NO contact
G7J-4A-B(P) (T) (Z)
G7J-2A2B(P) (T)
200 to 240 VAC
Class AC1: 25 A at 220 VAC
11.5 A at 380 to 480 VAC
Class AC3: 11.5 A at 220 VAC and 8.5 A at 380
to 480 VAC
G7J-3A1B-B(P) (T) (Z)
6, 12, 24, 48, 100 VDC
24, 50, 100 to 120, 200 to 240 VAC
Note:
Add the suffix “-KM” to the model number when ordering.
Reference
KEMA approval:
EN60947-4-1 for contacts
326
General Purpose Relay
G7J
Precautions
■
Handling
■
Connection
Refer to the diagram below when connecting a wire to the screw ter-
minals on G7J.
•
T
o
p
reserve performance, do not drop or otherwise subject the G7J
relay to shock.
•
The case is not designated to be removed during normal handling
and operation. Doing so may affect performance.
•
Use the power relay in a dry environment free from excessive dust,
SO
2
, H
2
S, or organic gas.
•
Do not allow a voltage greater than the maximum allowable coil
voltage to be applied continuousl
y
.
8
7 (
46)
•
Do not use the relay outside of specified voltages and currents.
•
Do not allow the ambient operation temperature to exceed the
specified limit.
4.5
(0.177)
M3.5
■
Microloads
The G7J is used for switching power loads. Do not use the G7J for
switching minute loads, such as signals.
Allow suitable slack on leads when wiring, and do not subject the ter-
minals to excessive force. Tighten the screw terminals to a torque of
0.78 to 1.18 N-m.
■
Installation
Although there are not specific limits on the installation site, it should
be as dry and dust-free as possible.
■
Quick-connect Terminals
Do not impose excessive external force on the G7J in the horizontal
or vertical directions when inserting the G7J to the quick-connect ter-
minals or when removing the terminals from the G7J. Do not attempt
to insert or pull out more than one terminal at a time.
PCB terminal-equipped relays weigh approximately 140 g. Be sure
that the PCB is strong enough to support them. OMRON recom-
mends dual-side through-hole PCBs to reduce solder cracking from
heat stress.
Mount the G7J with its test button facing downwards. The relay may
malfunction due to shock if the test button faces upwards. Be careful
not to press the test button by mistake, because the contacts will
actuate (ON) if the test button is pressed.
If the normal mounting direction is not used, carbides or powder from
contact abrasion that results from load switching will accumulate
inside the rela
y
.
I
f the relay is used past its endurance in this state,
insulation failure between circuits of different polarity or relay burning
may occur.
Be sure to use the test button for test purposes onl
y
.
T
he test button
is used for relay circuit tests, such as a circuit continuity test. Do not
attempt to switch the load with the test button.
If a voltage is applied to the coil, the test button will retract in an ON
state (i.e., an excited state).
■
Soldering PCB Terminals
Be sure to solder the PCB terminals manually onl
y
.
I
n the case of
automatic soldering, some flux may stick to the test button and the
rela
y
.
A
s a result, the G7J may malfunction.
■
Cleaning PCB Terminals
PCB terminals have semi-sealed construction which prevents flux
from penetrating into the relay base housing due to capillary action.
This type of relay cannot be immersed for cleaning. Do not wash with
any water or detergent.
General Purpose Relay
G7J
327
■
Coil Internal Circuit
If a transistor drives the G7J, then check the leakage current and connect a bleeder resistor if necessar
y
.
AC operating coil
DC operating coil
A2
A1
A2
A1
As a rule, either a DC battery or a DC power supply with a maximum
of 5% ripple must be used for the operating voltage for DC relays.
Before using a rectified AC suppl
y
,
c
onfirm that the ripple is not
greater than 5%. Ripple greater than this can lead to variations in the
operating and reset voltages. As excessive ripple can generate
pulses, the insertion of a smoothing capacitor is recommended as
shown below.
The G7J incorporates a bridge rectifier circuit in the AC coil versions
that prevents contact chatter or dropout during a voltage drop. This
circuit allows the relays to withstand, with no vibration or shock, volt-
age drops to the coil of up to 50% of the rated coil voltage for one
second maximum.
Relay
If a triac, such as an SSR, drives the G7J, the G7J may not release.
Use a Power MOS FET in this case.
Ripple
E min.
E max.
E mean
DC fraction
E max.
−
E min.
x 100
% of ripple =
E mean
E max.:Maximum ripple
E min.:Minimum ripple
E mean:Mean DC voltage value
When driving the coil with a transistor, check the leakage current and
connect a bleeder resistor if necessar
y
.
328
General Purpose Relay
G7J
MEMO
General Purpose Relay
G7J
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To
c
onvert millimeters into inches, multiply by 0.03937.
T
o
c
onvert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
09/11
Specifications subject to change without notice
Printed in USA
Cat. No. X301-E-1b
General Purpose Relay
G7J
