onsemi-FPAB30BH60
| Part # | onsemi-FPAB30BH60 |
Download  | onsemi-FPAB30BH60 |
December 2013
FPAB30BH60
PFC SPM
®
3 Series for Single-Phase Boost PFC
Features
• UL
Certified No. E209204 (UL1557)
General Description
The FPAB30BH60 is a PFC SPM
®
3 module providing a
fully-featured, high-performance Boost PFC (Power
Factor Correction) input power stage for consumer,
medical, and industrial applications. These
modules
integrate optimized
gate drive of the
built-in IGBT to
• 600
V – 30 A Single-Phase Boost PFC with Integral
Gate Driver and Protection
• Very Low Thermal Resistance Using Al
2
O
3
DBC
Substrate
minimize
EMI
and
losses,
while
also
• Full-Wave Bridge Rectifier and High-Performance
Output Diode
providing multiple on-module
protection
features
including under-voltage lockout, over-current shutdown,
thermal monitoring, and fault reporting. These modules
also feature a full-wave rectifier, and high-performance
output diode for additional space savings and mounting
convenience
• Built-in
NTC Thermistor for Temperature Monitoring
• Optimized
for 20kHz Switching Frequency
• Isolation
Rating: 2500 Vrms/min.
Applications
• Single-Phase
Boost PFC Converter
Related Source
•
AN-9090 – PFC SPM 3 Series User’s Guide
•
AN-9091 – Boost PFC Inductor Design Guide
Figure 1. Package Overview
Package Marking & Ordering Information
Device
Device Marking
Package
Packing Type
Quantity
FPAB30BH60
FPAB30BH60
SPMIA-027
Rail
10
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
1
Integrated Power Functions
•
PFC converter for single-phase AC / DC power conversion (please refer to Figure 3)
Integrated Drive, Protection, and System Control Functions
•
•
•
•
For IGB
T
s
: gate drive circuit, Over-Current Protection (OCP), control supply circuit Under-Voltage Lock-Out (UVLO) Protection
Fault signal: corresponding to OC and UV fault
Built-in thermistor: temperature monitoring
Input interface: active-HIGH interface, works with 3.3 / 5 V logic, Schmitt-trigger input
Pin Configuration
Top View
12.205
CC
(1)V
(21)P
(2)COM
(3)COM
(4)COM
(5)IN
(22)P
FO
(6)V
(7)C
(23)N.C
FOD
SC
(8)C
TH
(9)R
(10)V
(24)L
(25)PR
(26)R
(27)S
C
Case Temperature (T )
TH
Detecting Point
(11)N.C
(12)N.C
(13)N
(14)N
(15)N
(16)N
(17)NR
(18)NR
DBC Substrate
(19)NR
(20)NR
Figure 2. Top View
Notes :
1. For the measurement point of case temperature(T
), please refer to Figure 2.
C
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
2
Pin Descriptions
Pin Number
Pin Name
Pin Description
1
2,3,4
5
V
CC
COM
IN
Common Bias Voltage for IC and IGBT Driving
Common Supply Ground
Signal Input for IGBT
6
V
FO
C
FOD
C
SC
R
(TH)
V
(TH)
N.C
N
Fault Output
7
Capacitor for Fault Output Duration Selection
Capacitor (Low-Pass Filter) for Over-Current Detection
Series Resistor for The Use of Thermistor
Thermistor Bias Voltage
No Connection*
8
9
10
11,12
13~16
17~20
21,22
23
IGBT Emitter
N
R
Negative DC-Link of Rectifier
Positive Rail of DC-Link
No Connection
P
N.C
L
24
Reactor Connection Pin
Positive DC-Link of Rectifier
AC Input for R-Phase
25
P
R
26
R
27
S
AC Input for S-Phase
* 11th and 12th pins are cut. Please refer to package outline drawings for more detail.
Internal Equivalent Circuit and Input/Output Pins
(10) VTH
NTC
(21,22) P
(24) L
Thermistor
(9) RTH
(8) CSC
CSC
(7) CFOD
CFOD
(6) VFO
VFO
(25) PR
(5) IN
IN
OUT
(26) R
(27) S
(2~4) COM
COM
(1) VCC
VCC
(13~16) N
(17~20) NR
Figure 3. Internal Block Diagram
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
3
Absolute Maximum Ratings
(T
J
= 25°C,
unless otherwise specified.)
Converter Part
Symbol
V
i
Item
Condition
Rating
264
500
450
500
600
250
25
Unit
V
rms
V
Supply Voltage
Applied between R – S
V
i(Surge)
V
PN
Supply Voltage (Surge)
Output Voltage
Applied between R – S
Applied between P – N
Applied between P – N
V
V
PN(Surge)
V
CES
I
FSM
Output Voltage (Surge)
Collector – Emitter Voltage
Peak Forward Surge Current
Input Current (100% Load)
Input Current (125% Load)
V
V
Single Half Sine-Wave
A
I
i
T
C
< 95°C, V
i
= 220 V, V
PN
= 390 V,
V
PWM
= 20 kHz
A
I
i(125%)
T
C
< 95°C, V
i
= 220 V, V
PN
= 390 V,
V
PWM
= 20 kHz,
1 Minite Non-Repetitive
30
A
P
C
T
J
Collector Dissipation
T
C
= 25°C
169
W
Operating Junction
T
e
mperature
-20 ~ 150
°C
Notes:
®
1.The maximum junction temperature rating of the power chips integrated within the PFC SPM
product is 150
C(@T
100
C). However, to insure safe operation of the PFC
C
SPM product, the average junction temperature should be limited to
T
125
C (@T
100
C)
J(ave)
C
Control Part
Symbol
V
CC
Item
Control Supply Voltage
Input Signal Voltage
Condition
Rating
20
Unit
V
Applied between V
CC
– COM
Applied between IN – COM
Applied between V
FO
– COM
Sink Current at V
FO
Pin
V
IN
-0.3 ~ V
CC
+0.3
-0.3 ~ V
CC
+0.3
5
V
V
FO
Fault Output Supply Voltage
Fault Output Current
V
I
FO
mA
V
V
SC
Current Sensing Input Voltage
Applied between C
SC
– COM
-0.3 ~ V
CC
+0.3
Total System
Symbol
Item
Condition
Rating
-20 ~ 100
-40 ~ 125
2500
Unit
°C
T
C
Module Case Operating
T
e
mperature
Storage
T
e
mperature
T
STG
V
ISO
°C
Isolation Voltage
60 Hz, Sinusoidal, AC 1 Minute, Connect Pins
to Heat Sink Plate
V
rms
Thermal Resistance
Symbol
Item
Condition
Min. Typ. Max. Unit
R
Junction to Case Thermal Resistance
IGBT
FRD
–
–
–
–
–
–
0.74
1.44
2.07
°C/W
°C/W
°C/W
(j-c)Q
R
R
(j-c)F
Rectifier (per 1 / 4 module)
(j-c)R
Notes:
2. For the measurement point of case temperature(T
), please refer to Figure 2.
C
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
4
Electrical Characteristics
(T
J
= 25°C, Unless Otherwise Specified.)
Converter Part
Symbol
V
CE(SAT)
V
FF
Item
Condition
V
CC
= 15 V, V
IN
= 5 V, I
C
= 30 A
I
F
= 30 A
Min. Typ. Max.
Unit
IGBT Saturation Voltage
FRD Forward Voltage
Rectifier Forward Voltage
Switching Times
–
–
–
–
–
–
–
–
–
–
2.0
1.8
1.2
650
400
620
200
60
2.8
V
V
2.5
V
FR
I
F
= 30 A
1.5
V
t
ON
V
PN
= 400 V, V
CC
= 15V, I
C
= 30 A
–
ns
ns
ns
ns
ns
A
V
IN
= 0 V
5
V
,
I
nductive Load
t
C(ON)
t
OFF
t
C(OFF)
t
rr
–
(Note 3)
–
–
–
–
I
rr
3.5
–
I
CES
Collector – Emitter
Leakage Current
V
CE
= V
CES
250
A
Notes:
3.
t
and t
include the propagation delay time of the internal drive IC. t
and t
are the switching time of IGBT itself under the given gate driving condition internally.
C(OFF)
ON
OFF
C(ON)
For the detailed information, please see Figure 4.
I
rr
120
%
o
f I
C
100
%
o
f I
C
V
C
E
I
C
90% of I
C
15% of V
C
E
10
%
o
f I
C
15
%
o
f V
C
E
10
%
o
f I
C
I
C
V
C
E
V
V
IN
IN
t
O
N
t
rr
t
C
(ON)
t
C
(
O
FF)
t
O
FF
(a) Turn-on
(b) Turn-off
Figure 4. Switching Time Definition
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
5
Control Part
Symbol
I
QCCL
Item
Condition
Min. Typ.
Max. Unit
Quiescent V
CC
Supply Current
V
CC
= 15 V, IN = 0 V
V
CC
– COM
–
4.5
–
–
–
26
–
mA
V
V
FOH
Fault Output Voltage
V
SC
= 0 V, V
FO
Circuit: 4.7 k
to 5 V Pull-up
V
SC
= 1 V, V
FO
Circuit: 4.7 k
to 5 V Pull-up
V
CC
= 15 V
V
FOL
–
0.8
0.55
13.0
13.2
2.0
–
V
V
SC(ref)
UV
CCD
UV
CCR
t
FOD
Over-Current Trip Level
0.45
10.7
11.2
1.4
2.8
–
0.5
11.9
12.4
1.8
–
V
Supply Circuit Under-Voltage
Protection
Detection Level
V
Reset Level
V
Fault-Out Pulse Width
ON Threshold Voltage
OFF Threshold Voltage
Resistance of Thermistor
C
FOD
= 33 nF (Note 3)
ms
V
V
IN(ON)
V
IN(OFF)
R
TH
Applied between IN – COM
–
0.8
–
V
at T
TH
= 25°C (Note 4, Figure 5)
at T
TH
= 100°C (Note 4, Figure 5)
–
50
2.99
k
k
–
–
Notes:
-6
3. The
fault-out pulse width t
depends on the capacitance value of C
according to the following approximate equation : C
= 18.3 x 10
x t
[F]
FOD
FOD
FOD
FOD
4. T
is the temperature of know case temperature(T
), please make the experiment considering your application.
C
TH
R-T Graph
120
100
80
60
40
20
0
20 30 40 50 60 70 80 90
100 110 120 130
Temperature [
C]
Figure 5. R-T Curve of the Built-In Thermistor
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
6
Recommended Operating Condition
Symbol
V
i
Item
Condition
Min. Typ. Max.
Unit
V
rms
Input Supply Voltage
Output Voltage
Applied between R – S
187
220
380
253
400
16.5
1
V
PN
Applied between P – N
–
13.5
-1
–
V
V
V
CC
Control Supply Voltage
Control Supply Variation
PWM Input Frequency
Allowable Input Current
Applied between V
CC(L)
– COM
15.0
–
dV
CC
/dt
f
PWM
I
i
V/
s
kHz
A
peak
T
J
150°C
20
–
–
T
C
< 90°C, V
i
= 220 V, V
PN
= 380 V
V
PWM
= 20 kHz
–
30
Mechanical Characteristics and Ratings
Item
Mounting
T
o
rque
Device Flatness
Weight
Condition
Min.
Typ. Max.
Unit
N•m
m
Mounting Screw: M3
See Figure 6
Recommended 0.62 N•m
0.51
0.62
–
0.72
+120
–
0
–
15.00
g
(+)
(+)
(+)
Figure 6. Flatness Measurement Position
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
7
Time Charts of Protective Function
Input Signal
Internal IGBT
Gate-Emitter Voltage
P3
P2
UV
reset
P5
Control Supply Voltage
UV
detect
P6
P1
Output Current
P4
Fault Output Signal
P1 : Normal operation: IGBT ON and conducting current
P2 : Under-voltage detection
P3 : IGBT gate interrupt
P4 : Fault signal generation
P5 : Under-voltage reset
P6 : Normal operation: IGBT ON and conducting current
Figure 7. Under-Voltage Protection
P 5
In p u t
S ig n a l
P 6
In te rn a l
IG B T
G a te -E m itte r
V o lta g e
O C
D e
t
e ctio n
P 1
P 4
P 7
O u tp u t
C u rre n t
P 2
O C
R e
f
e re n ce
V o lta g e
(0 .5 V )
S e n
s
in g
V o lta g e
R C
F ilte r
D e la y
P 3
P 8
F a u lt
O u tp u t
S ig n a l
P1 : Normal operation: IGBT ON and conducting current
P2 : Over current detection
P3 : IGBT gate interrupt / fault signal generation
P4 : IGBT is slowly turned off
P5 : IGBT OFF signal
P6 : IGBT ON signa:
but IGBT cannot be turned on during the fault output activation
P7 : IGBT OFF state
P8 : Fault output reset and normal operation start
Figure 8. Over-Current Protection
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
8
+5 V
VTH
RTH
NTC
Thermistor
P
L
+5 V
CSC
CFOD
VFO
CSC
PR
CFOD
VFO
PFC
R
S
Controller
OUT
V
AC
IN
IN
COM
VCC
COM
VCC
+15 V
N
NR
Figure 9. Application Example
Notes:
®
5. Each capacitors should be located as close to PFC SPM
product pins as possible.
6. It’s recommended that anti-parallel diode should be connected with IGBT.
©2010 Fairchild Semiconductor Corporation
FPAB30BH60 Rev. C4
9
TRADEMARKS
The following includes registered and unregistered trademarks and service marks, owned by Fairchild Semiconductor and/or its global subsidiaries, and is not
intended to be an exhaustive list of all such trademarks.
OPTOPLANAR
®
AccuPower
AttitudeEngine™
Awinda
®
F-PFS
®*
FRFET
®
Global Power Resource
SM
GreenBridge
Green FPS
Green FPS
e-Series
G
max
TinyBoost
®
TinyBuck
®
TinyCalc
TinyLogic
®
TINYOPTO
TinyPower
TinyPWM
TinyWire
TranSiC
®
AX-CAP
®
*
Power Supply WebDesigner
PowerTrench
®
PowerXS™
BitSiC
Build it Now
CorePLUS
CorePOWER
CROSSVOLT
CTL
Current Transfer Logic
DEUXPEED
®
Dual Cool™
EcoSPARK
®
EfficientMax
Programmable Active Droop
GTO
IntelliMAX
QFET
®
QS
ISOPLANAR
Making Small Speakers Sound Louder
and Better™
MegaBuck
MICROCOUPLER
MicroFET
Quiet Series
RapidConfigure
TriFault Detect
TRUECURRENT
®
*
SerDes
Saving our world, 1mW/W/kW at a time™
SignalWise
SmartMax
SMART START
Solutions for Your Success
SPM
®
ESBC
MicroPak
®
UHC
®
MicroPak2
MillerDrive
MotionMax
MotionGrid
®
Ultra FRFET
UniFET
VCX
VisualMax
VoltagePlus
XS™
Fairchild
®
Fairchild Semiconductor
®
FACT Quiet Series
FACT
®
STEALTH
SuperFET
®
MTi
®
SuperSOT
-3
MTx
®
FastvCore
FETBench
FPS
SuperSOT
-6
SuperSOT
-8
SupreMOS
®
SyncFET
Sync-Lock™
MVN
®
mWSaver
®
Xsens™
仙童
®
OptoHiT
OPTOLOGIC
®
* Trademarks of System General Corporation, used under license by Fairchild Semiconductor.
DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE
RELIABILITY, FUNCTION, OR DESIGN. T
O OBTAIN THE LATEST, MOST UP-TO-DATE DATASHEET AND PRODUCT INFORMATION, VISIT OUR
WEBSITE AT
HTTP://WWW.FAIRCHILDSEMI.COM.
FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF
ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF
OTHERS. THESE SPECIFICATIONS DO NOT EXPAND THE TERMS OF FAIRCHILD’S WORLDWIDE TERMS AND CONDITIONS, SPECIFICALLY THE
WARRANTY THEREIN, WHICH COVERS THESE PRODUCTS.
AUTHORIZED USE
Unless otherwise specified in this data sheet, this product is a standard commercial product and is not intended for use in applications that require extraordinary
levels of quality and reliability. This product may not be used in the following applications, unless specifically approved in writing by a Fairchild officer: (1) automotive
or other transportation, (2) military/aerospace, (3) any safety critical application – including life critical medical equipment – where the failure of the Fairchild product
reasonably would be expected to result in personal injury, death or property damage. Customer’s use of this product is subject to agreement of this Authorized Use
policy. In the event of an unauthorized use of Fairchild’s product, Fairchild accepts no liability in the event of product failure. In other respects, this product shall be
subject to Fairchild’s Worldwide Terms and Conditions of Sale, unless a separate agreement has been signed by both Parties.
ANTI-COUNTERFEITING POLICY
under Terms of Use
Counterfeiting of semiconductor parts is a growing problem in the industry. All manufacturers of semiconductor products are experiencing counterfeiting of their
parts. Customers who inadvertently purchase counterfeit parts experience many problems such as loss of brand reputation, substandard performance, failed
applications, and increased cost of production and manufacturing delays. Fairchild is taking strong measures to protect ourselves and our customers from the
proliferation of counterfeit parts. Fairchild strongly encourages customers to purchase Fairchild parts either directly from Fairchild or from Authorized Fairchild
Distributors who are listed by country on our web page cited above. Products customers buy either from Fairchild directly or from Authorized Fairchild Distributors
are genuine parts, have full traceability, meet Fairchild’s quality standards for handling and storage and provide access to Fairchild’s full range of up-to-date technical
and product information. Fairchild and our Authorized Distributors will stand behind all warranties and will appropriately address any warranty issues that may arise.
Fairchild will not provide any warranty coverage or other assistance for parts bought from Unauthorized Sources. Fairchild is committed to combat this global
problem and encourage our customers to do their part in stopping this practice by buying direct or from authorized distributors.
PRODUCT STATUS DEFINITIONS
Definition of Terms
Datasheet Identification
Product Status
Definition
Datasheet contains the design specifications for product development. Specifications may change
in any manner without notice.
Advance Information
Formative / In Design
Datasheet contains preliminary data; supplementary data will be published at a later date. Fairchild
Semiconductor reserves the right to make changes at any time without notice to improve design.
Preliminary
No Identification Needed
Obsolete
First Production
Full Production
Not In Production
Datasheet contains final specifications. Fairchild Semiconductor reserves the right to make
changes at any time without notice to improve the design.
Datasheet contains specifications on a product that is discontinued by Fairchild Semiconductor.
The datasheet is for reference information only.
Rev. I77
© Fairchild Semiconductor Corporation
