Parker-Chomerics-CMT-HT-108-1500
| Part # | Parker-Chomerics-CMT-HT-108-1500 |
| Download | Parker-Chomerics-CMT-HT-108-1500 |
®
CHO-MASK II
Conductive Foil Tape with Peel-Off Mask
for Painting Operations
Customer Value Proposition
Parker Chomerics CHO-MASK
®
II
Conductive Foil
T
a
pe is available in
Standard
T
a
ck (ST) and High
T
a
ck
(HT) versions, providing an electrically
conductive, non-corroding surface on
painted metal electronic enclosures.
CHO-MASK II tapes consist of recessed
polyester paint masking film covering a
layer of either 1 oz (28.4 g) or 2 oz (56.7 g)
tin-plated copper foil. The back of the foil
features a conductive pressure sensitive
adhesive (PSA). CHO-MASK II tape is
applied to clean metal frame, door and
panel surfaces where electrical continuity
is required.
After painting, the peel-off mask is easily
removed, allowing the paint to seal both
Product Features
•
Foil tape meets MIL-
T
–
47012
•
More cost-effective and
environmentally friendly than
plating and coating methods
edges of the foil laye
r
.
T
he foil imparts a
clean, electrically conductive path from
the panel, through an EMI gasket, to the
cabinet frame. It also provides grounding
points within the enclosure.
•
Tin-plated on foil meets
MIL-
T
–
10727
•
Peel-off mask is removed easily
•
Pressure sensitive adhesive contains
highly stable, conductive particles
for long-term reliability
any time, at any temperature
•
Mask is recessed from edges
for paint overlap and corrosion
protection
•
Provides effective EMI shielding
performance when used in
conjunction with Parker Chomerics
EMI gaskets
•
Solvent/chemical resistant
Contact Information
•
Maintains performance after
10,000 door closure cycles
Parker Hannifin Corporation
Chomerics Division
77 Dragon Court
Typical Applications
•
Enclosure enclosures
•
Passes MIL-STD-810
Salt Fog testing
Woburn, MA 01801
•
Painted cabinets and boxes
phone 781 935 4850
fax 781 933 4318
chomailbox@parke
r
.
com
•
Doors and flanges or other
mating seams
CHO-MASK
®
II – Product Information
Table 1 – Technical Data
Typical Properties
CHO-MASK II ST (Standard Tack)
CHO-MASK II HT (High Tack)
Test Method
1 oz Tin-Plated Copper Foil
2 oz Tin-Plated Copper Foil
Foil Options
Visual
1 oz = 1.4 mils (0.04 mm)
2 oz = 2.8 mils (0.07 mm)
Foil/Fabric Thickness, mils (mm)
Visual
Masking Film
Polyester
Chomerics
Visual
Adhesive Type
Electrically Conductive, Pressure-Sensitive Acrylic
Adhesive Thickness, mils (mm)
1.8 (0.05)
2.0 (0.05)
Visual
1 oz = 3.2 (0.08)
2 oz = 4.6 (0.12)
1 oz = 3.0 (0.08)
2 oz = 4.8 (0.12)
Total Thickness
1
, mils (mm)
ASTM-D1000
Temperature Range, ˚F (˚C)
-40 to 180 (-40 to 82)
<200
Chomerics
Chomerics TM 71
UL
Electrical Resistance
2
, milliohms
Flammability Resistance
510
Adhesion Foil to Cabinet Substrate
Adhesion
2
Mask to Foil, oz/in (N/m)
See Table 2
24 (263)
ASTM-D1000
ASTM-D1000
Adhesion After Heat Aging, lbs/in (N/m),
48 hours @ 365˚F (185˚C)
2.8 (490)
ASTM-D1000
Corrosion Resistance
3
Chemical Resistance
4
Humidity Exposure
5
Pass
Pass
Pass
MIL-STD-810
ASTM-D896-84
ASTM-D1001
Gasket Closure Cycling (10,000 cycles,
15% deflection)
See Table 4
24
Chomerics TR 40
Chomerics
Shelf Life, months from date of shipment
1
Adhesive and foil total thickness
2
After bake
3
Salt Fog Chamber at 35
0
C, 144 hrs (CHO-MASK II tape adhered to steel plated, painted)
4
Withstands 1,1,1 Trichloroethane, ethanol, acids, cleaning solvents, and alkaline solutions without degradation
5
Tested at 60
0
C, 96 hrs, 95% RH
Application differences between CHO-MASK II ST and HT tape versions are shown below.
CHO-MASK II ST
T
a
pe
CHO-MASK II HT
T
a
pe
•
Oven bake under 350°F (177°C)
•
Suitable for flat flange and radius applications
•
No length restriction
•
Oven bake up to 400°F (204°C) for 1 hour
•
Suitable for knife edge, radius and flat surface applications
•
Lengths of <5 ft above 350°F (177°C) recommended
CHO-MASK
®
II – Product Information
Table 2 – Typical Post Bake Adhesion for ST and HT Versions
(Tin-plated copper tape to cabinet substrate)
To Aluminum
lbs/in (N/m)
To Steel
lbs/in (N/m)
Test Environment
Baked 1 hour @ 350˚F (177˚C)
4.0 (700)
5.1 (893)
3.1 (543)
4.1 (718)
3.9 (683)
5.0 (875)
3.0 (525)
4.0 (700)
Baked 1 hour @ 400˚F (204˚C)
Baked 48 hours @ 350˚F (177˚C)
Baked 168 hours @ 165˚F/95% RH (74˚C)
Table 3 – CHO-MASK
®
II – Dimensions
Figure 1 – CHO-MASK
®
II – Construction
If “A” is…
If “B” is…
.265 in (.67 cm)
.335 in (.85 cm)
.460 in (1.17 cm)
.585 in (1.48 cm)
.635 in (1.61 cm)
.835 in (2.12 cm)
1.335 in (3.40 cm)
1.585 in (4.03 cm)
.083 in.
(2.1 mm)
.430 in (1.09 cm)
.500 in (1.27 cm)
.625 in (1.59 cm)
.750 in (1.91 cm)
.800 in (2.03 cm)
1.000 in (2.54 cm)
1.500 in (3.81 cm)
1.750 in (4.44 cm)
B
Polyester Paint Mask
1 oz. or 2 oz.
Tin-Plated Copper
Conductive
Adhesive
Release Liner
A
Table 4 – Adhesion Resistance
(10,000 door closure cycles at 15% deflection of various Chomerics EMI gaskets)
EMI Gasket Type
Test Results
Pass
Comments
Conductive fabric
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
No defects/abrasions
SPRING-LINE
™
beryllium copper
Ag/Cu filled silicone elastomer
Ag/Al filled silicone elastomer
Ag filled silicone elastomer
Pass
Pass
Pass
Pass
Ag/Ni filled silicone elastomer
Ag/glass filled silicone elastomer
Ag/Cu filled fluorosilicone elastomer
Ag/Al filled fluorosilicone elastomer
Ag filled fluorosilicone elastomer
Ferrex
®
* knitted wire mesh
Pass
Pass
Pass
Pass
Pass
Pass
Monel** knitted wire mesh
Pass
Monel knitted wire mesh with urethane
foam core (SOFT-SHIELD
®
gasket)
Pass
Pass
No defects/abrasions
No defects/abrasions
Aluminum knitted wire mesh
* Tin-plated copper clad steel
** Nickel copper alloy
CHO-MASK
®
II – Product Information
CHO-MASK II Shielding Effectiveness (E-Field) with Various EMI Shielding Gaskets
Shielding effectiveness tests are performed using standard 2 oz CHO-MASK tape.
Figure 2
Figure 3
Wire Mesh Gaskets
Conductive Elastomers
Above Instrumentation
120
110
100
120
110
Above Instrumentation
FERREX
ALUMINUM
SOFT-SHIELD®
100
90
CHO-SEAL
®
1215
CHO-SEAL
®
1285
90
80
MONEL
80
70
60
70
60
0
0
100
500
1000
1500
2000
500
1000
1500
2000
100
200
200
Frequency (MHz)
Frequency (MHz)
Table 5 – Shielding Effectiveness
Gasket Type and Description
Table 6 – Shielding Effectiveness
Gasket Type and Description
Frequency (MHz)
Frequency (MHz)
100
200
500 1000
2000
100
200
500 1000
2000
CHO-SEAL
®
1215
Silver-plated-copper filled silicone
elastomer EMI gasket
SOFT-SHIELD
®
3500
Knitted wire mesh with urethane foam
core EMI gasket
85
90
110
110
107
112
120*
85
88
82
72
60
CHO-SEAL
®
1285
Silver-plated-aluminum filled silicone
elastomer EMI gasket
Aluminum
Knitted wire mesh EMI gasket
98
99
95
90
89
90
106
110
110
110
112
110
120*
120*
120*
85
90
120*
Ferrex
* Beyond limit of instrumentation
Knitted wire mesh EMI gasket
Monel
Knitted wire mesh EMI gasket
* Beyond limit of instrumentation
CHO-MASK
®
II – Application Information
Suggested Application Procedure
Y
o
u will need:
Cotton Cloth or Rag • Industrial Cleaner (such as toluene) • Rubber Gloves • Roller • Cutting Instrument (razor blade)
Approximately
.060 in gap
between strips
STꢀP 1
STꢀP 3a
STꢀP 4b
Step 3a:
The excess tape in each
corner should now be trimmed. It is
not necessary to overlap the tape in
the corners. It is recommended that
a gap be left between the vertical
and horizontal strips. The gap should
measure about .080 in (2.0 mm) wide
(which is equivalent to the recessed
edge of the tape). Late
r
,
w
hen paint
is applied to the cabinet this gap will
be filled and serve to edge seal the
tape ends.
Step 4b:
Using a similar tool as
Step 1:
T
o
e
nsure maximum adhesion,
remove all surface oils and dust. In large
volume applications, proceed through
your normal automated cabinet cleaning
procedures. Note that phosphatizing can
render cabinet surfaces nonconductive.
It is recommended that you monitor the
surface resistivity of the cabinet flange
(surface resistivity should be <100
mOhms).
pictured in Step 4b, touch down the
exposed tinned copper edges until they
are flat and even.
Note: Only moderate
pressure is required (about 5 psi).
In small volume applications, clean cabinet
flanges thoroughly with a cloth dampened
with an industrial cleaner (acetone, toluene,
or isopropyl alcohol). Wear rubber gloves,
so cleaning
agent do not come in contact
with the skin.
STꢀP 5
Step 5:
Cabinet is ready for normal
phosphatizing and painting. Follow
the manufacturer
’
s
i
nstructions for
paint application and curing.
Note:
Recommended paint thickness,
including prime
r
,
i
s 4 mils (0.1 mm)
or more.
IMPORTANT: Avoid contact with or
handling of the adhesive. Oils from
the hand will affect adhesion.
STꢀP 3b
Step 3b:
Using the X-Acto knife, cut
about a .080 in (2.0 mm) piece of the
mask layer on each strip and remove.
This will further ensure edge sealing
when the cabinet is painted.
Note: If oxidation or rust is present,
abrade surface with sandpaper to
expose clean metal before cleaning.
STꢀP 6
Step 6:
When the cabinet has reached
room temperature, remove the mask at
a 180° angle from the foil tape leaving
a clean, conductive grounding surface.
Note: Mask is easily removed at room
temperature, with or without baking.
STꢀP 2
STꢀP 4a
Step 2:
Still wearing rubber gloves, peel
away the release liner and apply the
tape to cabinet flanges being careful to
avoid wrinkles. Extend the tape beyond
the corners and cut away excess. This
prevents residual stress in foil from lifting
tape at ends. Run a finger along the mask
to provide initial adhesion.
Step 4a:
Smooth over the surface of
the tape with a small rubber rolle
r
.
Picture 1 – Proper
way to remove
CHO-MASK mask
CHO-MASK
®
II – Application Information
Table 7 – Troubleshooting Problems in Applications
Problem
Possible Causes
Solutions
Make sure that Steps 2, 3a, and 3b are
completed properly.
Ends of the tape are lifting up.
Improper application, corner termination
Using the cabinet edge as reference, apply the
tape in straight segments. Also be sure that
Steps 4 and 6 are completed properly.
Tape not being applied in straight segments.
Tape not adequately adhered to flange.
Tape wrinkles during application.
Paint should be applied in a thickness of 4 mils
(0.1 mm) or greater.
Voids in paint are appearing along the tape edges.
Tape is not sticking well to the cabinet.
Paint has been applied too thin.
Oil, dust, contamination. Cabinet not cleaned
properly. Not enough pressure was used with
the applicator along the edges of tape.
Make sure Step 1 is completed properly.
See Step 4 for use of applicator.
Splice found in CHO-MASK II tape roll, or ran out
of tape before completing flange.
Start new strip. Leave .060 in (1.5 mm) gap
between both pieces.
N/A
Recess the mask manually by cutting and
removing about 0.125 in (3 mm).
Design requires paint overlap at cut ends.
Mask not recessed in this area.
Ordering Information
Table 8 – Part Numbering – standard rolls
CMT
XXXX
108
XXX
CHO-MASK
®
Tape Family
Material
Roll Length
yards (m)
Width
in (cm)
ST = Standard Tack
HT = High Tack
STI = For 1 oz copper
HT1 = For 1 oz copper
0430 = 0.430 (1.09)
0500 = 0.500 (1.27)
0625 = 0.625 (1.59)
0750 = 0.750 (1.91)
0800 = 0.800 (2.03)
108 (97)
1000 = 1.000 (2.54)
1500 = 1.500 (3.81)
1750 = 1.750 (4.44)
Alternate constructions and non-standard roll sizes are available.
Please contact Parker Chomerics Application Engineering for details.
CHOMERICS, CHO-MASK, CHO-SEAL and SOF
T
–
SHIELD are registered trademarks of Parker Hannifin Corporation.
© 2022 Parker Hannifin Corporation. All rights reserved.
TB 1043 EN February 2022
