TDK-B84142A1600S081

Part #	TDK-B84142A1600S081
Download	TDK-B84142A1600S081

EMC filters

2-line filters

for converters and power electronics

Series/Type:

B84142A/C/J*S081

ꢀ

September

ꢀꢁꢂꢁ

Date:

ꢀ

TDK

ꢀ

Electronics

ꢀ

2022

ꢀ

Reproduction,

ꢀ

publication

ꢀ

and

ꢀ

dissemination

ꢀ

this

ꢀ

publication,

ꢀ

enclosures

ꢀ

hereto

ꢀ

and

ꢀ

the

ꢀ

information

ꢀ

contained

ꢀ

therein

ꢀ

without

ꢀ

TDK

ꢀ

Electronics’

ꢀ

prior

ꢀ

express

ꢀ

consent

ꢀ

prohibited.

2-line filters

B84142A/C/J*S081

for converters and power electronics

EMC filters for DC systems and photovoltaics

Rated voltage V

: 1000 V DC and 1500 V DC

Rated current I

: 180 A to 1600 A

Construction

2-line filter

Metal case

Versions

Schematic picture

B84142A*S081 type for standard applications with high

voltages.

B84142C*S081 type with reduced Y capacitance for

higher asymmetrical currents and higher voltages.

B84142J*S081 type without Y capacitors, very low

leakage current.

Features

High

ꢀ

insertion

ꢀ

loss

Very

ꢀ

low

ꢀ

power

ꢀ

loss

+LJKꢀ’&ꢀ

voltage

Low

ꢀ

weight

Design

ꢀ

complies

ꢀ

with

ꢀ

IEC

ꢀ

60939,

ꢀ

1283,

ꢀ

CSA

ꢀ

C22.2

ꢀ

No.8

ꢀ

and

ꢀ

cUL

ꢀ

approval

ꢀ

(600

ꢀ

AC)

Typical applications

Photovoltaic modules

Wind farms

Power supplies

Terminals

Busbars

Marking

Marking on component:

Manufacturer’s logo, ordering code, rated voltage, rated

current, rated temperature, climatic category, date code,

approvals

Minimum data on packaging:

Manufacturer’s logo, ordering code, quantity, date code

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 2 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Typical circuit diagrams

B84142A*S081

B84142C*S081

B84142J*S081

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 3 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Technical data and measuring conditions

Rated voltage V

R,L

Rated voltage V

R,L

ꢀ

Type A*S081

Type C*S081

Type J*S081

1000 V DC

800 V DC

Gnd

1500 V DC

1000 V DC

Rated current I

Referred to 40

C rated temperature (250 A … 1600 A)

Referred to 60

C rated temperature (180 A)

Rated peak withstand current I

Test voltage V

test

According IEC 60439-1:2011, chapter 3.8.10.2;

limited by I

t characteristics of fuse

Type A*S081 and

Type J*S081

3270 V DC, 2 s (line/line)

2890 V DC, 2 s (lines/case)

Type C*S081

4200 V DC, 2 s (line/line)

4200 V DC, 2 s (lines/case)

Overload capability (thermal)

1.5

ꢁ

for 3 min per hour or

2.5

ꢁ

for 30 s per hour

Climatic category (IEC 60068-1)

Approvals

25/100/21 (

ꢀ

C/+100

C/21 days damp heat test)

UL 1283, CSA C22.2 No.8 (600 V AC)

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 4 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Characteristics and ordering codes

Terminal cross section

typ

Approx. weight

Ordering code

Approvals

= 1000 V DC

180

250

320

400

600

0.110 4.9

0.110 5.0

0.051 7.8

0.048 7.8

0.043 7.9

0.029 19.9

0.022 24.5

B84142A0180S081

B84142J0180S081

B84142A0250S081

B84142J0250S081

B84142A0320S081

B84142J0320S081

B84142A0400S081

B84142J0400S081

B84142A0600S081

B84142J0600S081

B84142A1000S081

B84142J1000S081

B84142A1250S081

B84142J1250S081

B84142A1600S081

B84142J1600S081

600

1000

1250

1600

= 1500 V DC

180

250

320

400

600

1000

1250

1600

0.110 4.9

0.110 5.0

0.051 7.8

0.048 7.8

0.043 7.9

0.029 19.9

0.022 24.5

B84142C0180S081

B84142C0250S081

B84142C0320S081

B84142C0400S081

B84142C0600S081

B84142C1000S081

B84142C1250S081

B84142C1600S081

= Approval granted for 600 V AC

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 5 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Dimensional drawings

B84142A/C/J0180S081, B84142A/C/J0250S081 (180 A, 250 A)

General tolerances according to ISO 2768

ꢀ

Dimensions in mm

Busbar connection see section “Mechanical properties”

B84142A/C/J0320S081, B84142A/C/J0400S081 (320 A, 400 A)

General tolerances according to ISO 2768

ꢀ

Dimensions in mm

Busbar connection see section “Mechanical properties”

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 6 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

B84142A/C/J0600S081 (600 A)

General tolerances according to ISO 2768

ꢀ

Dimensions in mm

Busbar connection see section “Mechanical properties”

B84142A/C/J1000S081 (1000 A)

General tolerances according to ISO 2768

ꢀ

Dimensions in mm

Busbar connection see section “Mechanical properties”

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 7 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

B84142A/C/J1250S081, B84142A/C/J1600S081 (1250 A, 1600 A)

General tolerances according to ISO 2768

ꢀ

Dimensions in mm

Busbar connection see section “Mechanical properties”

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 8 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Insertion loss

(typical values at Z = 50

)

Filters for 180 A and 250 A

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 9 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Insertion loss

(typical values at Z = 50

)

Filters for 320 A and 400 A

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 10 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Insertion loss

(typical values at Z = 50

)

Filters for 600 A

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 11 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Insertion loss

(typical values at Z = 50

)

Filters for 1000 A

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 12 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Insertion loss

(typical values at Z = 50

)

Filters for 1250 A and 1600 A

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 13 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Cautions and warnings

Please read all warning and safety notes carefully before installing the filter and putting it into op-

eration (see

). The same applies to the warning signs on the filter. Please ensure that the signs

are not removed nor their legibility impaired by external influences.

Death, serious bodily injury and substantial material damage to equipment may occur if the appro-

priate safety measures are not carried out or the warnings in the text are not observed.

Using according to the terms

The filters may be used only for their intended application within the specified values in low-

voltage networks in compliance with the instructions given in the data sheets and the data book.

The conditions at the place of application must comply with all specifications for the filter used.

Warning

It shall be ensured that only qualified persons (electricity specialists) are engaged on work such

as planning, assembly, installation, operation, repair and maintenance. They must be provided

with the corresponding documentation.

Danger of electric shock. Filters contain components that store an electric charge. Dangerous

voltages can continue to exist at the filter terminals for longer than five minutes even after the

power has been switched off.

The protective earth connections shall be the first to be made when the filter is installed and the

last to be disconnected. Depending on the magnitude of the leakage currents, the particular

specifications for making the protective earth connection must be observed.

Impermissible overloading of the filter or filter, such as with circuits able to cause resonances,

impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as

cause substantial material damages (e.g. destruction of the filter housing).

Filters must be protected in the application against impermissible exceeding of the rated cur-

rents by overcurrent protective devices.

In case of leakage currents >3.5 mA you shall mount the PE conductor stationary with the re-

quired cross section before beginning of operation and save it against disconnecting. For leak-

age currents I

≤

10 mA the PE conductor must have a KU value

of 4.5

; for leakage currents

>10 mA the PE conductor must have a KU value of 6

Output chokes and output filters must be protected in the application against impermissible ex-

ceeding of the component temperature.

The converter output frequency must be within the specified range to avoid resonances and un-

controlled warming of the output chokes and output filters.

Because the product can become very hot during operation, there is the risk of burns if

touched. The product can remain hot for some time after the power is switched off!

1) I

= leakage current let-go

2) The

KU value (symbol KU) is a classification parameter of safety-referred failure types designed to ensure protection against hazardous

body currents and excessive heating.

3) A

value of KU = 4.5 with respect to interruptions is attained with: a) permanently connected protective earth connection

≥

1.5 mm

and

b) a protective earth connection

≥

2.5 mm

via connectors for industrial equipment (IEC 60309

ꢀ

4) KU

= 6 with respect to interruptions is achieved for fixed-connection lines

≥

10 mm

where the type of connection and installation corre-

spond to the requirements for PEN conductors as specified in relevant standards.

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 14 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

The table below summarizes the safety instructions that must be observed without fail. A detailed

description can be found in the relevant chapters of the databook.

Reference chapter

(data book),

Topic

Instructions

paragraph

Selecting a filter

When selecting a filter, it is mandatory to observe the

Selection guide for

rated data of the equipment (such as its rated input

current, rated voltage, harmonic content etc.) as well

as the derating instructions in Chapters 9 and 10.

converter filters

Rated voltage

When power distribution systems deviating from the

symmetric TN-S system is to check the suitability of

the filters and the allowed voltages including the fault

cases.

Power distribution

systems,

Protection from

Active parts must be discharged within 5 s to a Safety

regulations,

residual voltages

voltage of less than 60 V (or 50

C). If this limit

6.1

Discharge resistors

cannot be observed due to the operating mode, the

hazardous point must be permanently marked in a

clearly visible way.

Filters which are not permanently connected (e.g.

when the test voltage is applied to the filter at the

incoming goods inspection) must be discharged after

the voltage has been switched off.

Safety regulations,

6.2

Installing and

removing of filters

When installing and removing our filters, a

Safety regulations,

voltage-free state must be set up and secured with

6.4

observance of the five safety rules described in

EN 50110-1.

Installation

Use in IT systems

The special features of the IT system (“first fault case”

Power distribution

and other fault cases) shall be observed.

system (network

types), 7.6

Safety notes on

leakage currents

The filter leakage currents specified in the data book

Leakage current,

are intended for user information only.The maximum

8.4

leakage current of the entire electrical equipment or

Leakage current,

appliance has to be limited for safety reasons. Please

8.6

obtain the applicable limits for your application from

the relevant regulations, provisions and standards.

Voltage derating

If the permissible limits for the higher-frequency Voltage

derating,

voltages at the filter are exeeded, the filter may be

9.8

damaged or destroyed.

Hazards caused by

overloading the

filters

Current derating at

Non-observance of the current derating may lead to

Current derating,

elevated ambient

temperatures

overheating and consequently represents a fire 10.1

hazard.

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 15 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Reference chapter

(data book),

Topic

Instructions

paragraph

Protective earth

connection at

For operating currents greater than 250 A, we Mounting

recommend the PE connection to be set up between

instructions,

operating currents

the feed (filter: line) and output (filter: load) not via the

point 2

>250 A

PE terminal bolt in the filter housing.

Mounting position

Note the mounting position of the filters! It must Mounting

always be ensured that natural convection is not instructions,

impaired.

point 13

Long motor cables

Long motor cables cause parasitic currents in the

Mounting

installation. The cable lengths indicated for the output

instructions,

chokes and output filters serve for orientation. The

user must check the technical parameters and

especially the choke temperatures for the respective

application.

point 15

Display of ordering codes for TDK Electronics products

The ordering code for one and the same product can be represented differently in data sheets,

data books, other publications, on the company website, or in order-related documents such as

shipping notes, order confirmations and product labels.

The varying representations of the or-

dering codes are due to different processes employed and do not affect the specifications

of the respective products

Detailed information can be found on the Internet under

www.tdk-electronics.tdk.com/orderingcodes.

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 16 of 19

2-line filters

B84142A/C/J*S081

for converters and power electronics

Symbols and terms

Symbol English

German

Insertion loss

Einfügungsdämpfung

Bemessungskapazität

Kapazität X-Kondensator

Kapazität Y-Kondensator

Spannungsabfall (Eingang zu Ausgang)

Spannungsanstiegsgeschwindigkeit

Frequenz

dv/dt

Rated capacitance

Capacitance X capacitor

Capacitance Y capacitor

Voltage drop (input to output)

Rate of voltage rise

Frequency

Converter output frequency

Pulse frequency

Motorfrequenz

Pulsfrequenz

res

max

Rated frequency

Bemessungsfrequenz

Resonanzfrequenz

Strom durch Kondensator

Filter-Ableitstrom

Maximalstrom

Nennstrom

Resonant frequency

Current through capacitor

Filter leakage current

Maximum current

Nominal current

Operating current (design current)

Rated peak withstand current

Capacitive reactive current

Rated current

Betriebsstrom

Bemessungs-Stoßstromfestigkeit

Kapazitiver Blindstrom

Bemessungsstrom

Interference current

Inductance

Störstrom

Induktivität

stray

Rated inductance

Stray inductance

Power loss

Resistance

Bemessungsinduktivität

Streuinduktivität

Verlustleistung

Widerstand

typ

max

min

eff

peak

test

Insulation resistance

DC resistance, typical value

Ambient temperature

Upper category temperature

Lower category temperature

Rated temperature

Referred voltage drop in %

RMS voltage

Isolationswiderstand

Gleichstromwiderstand typisch

Umgebungstemperatur

Obere Kategorietemperatur

Untere Kategorietemperatur

Bemessungstemperatur

Bezogener Spannungsabfall in %

Effektivdivnung

Voltage drop

Spannungsabfall

Voltage line to earth; voltage line to ground

Spannung Phase zu Erdpotential

Nominal voltage

Rated voltage

Peak voltage

Nenndivnung

Bemessungsdivnung

Spitzendivnung

Test voltage

Prüfdivnung

Voltage over X capacitor

Voltage over Y capacitor

Inductive reactance

Impedance

Spannung über X-Kondensator

Spannung über Y-Kondensator

Induktiver Blindwiderstand

Scheinwiderstand

|Z|

Impedance, absolute value

Scheinwiderstand (Betragswert)

Please read

Cautions and warnings

and

Important notes

at the end of this document.

Page 17 of 19

Important notes

The following applies to all products named in this publication:

Some parts of this publication contain

statements about the suitability of our products for

certain areas of application

. These statements are based on our knowledge of typical re-

quirements that are often placed on our products in the areas of application concerned. We

nevertheless expressly point out

that such statements cannot be regarded as binding

statements about the suitability of our products for a particular customer application

As a rule, we are either unfamiliar with individual customer applications or less familiar with

them than the customers themselves. For these reasons, it is always ultimately incumbent on

the customer to check and decide whether a product with the properties described in the

product specification is suitable for use in a particular customer application.

We also point out that

in individual cases, a malfunction of electronic components or

failure before the end of their usual service life cannot be completely ruled out in the

current state of the art, even if they are operated as specified

. In customer applications

requiring a very high level of operational safety and especially in customer applications in

which the malfunction or failure of an electronic component could endanger human life or

health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by

means of suitable design of the customer application or other action taken by the customer

(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by

third parties in the event of malfunction or failure of an electronic component.

The warnings, cautions and product-specific notes must be observed.

In order to satisfy certain technical requirements,

some of the products described in this

publication may contain substances subject to restrictions in certain jurisdictions (e.g.

because they are classed as hazardous)

. Useful information on this will be found in our Ma-

terial Data Sheets on the Internet (www.tdk-electronics.tdk.com/material). Should you have

any more detailed questions, please contact our sales offices.

We constantly strive to improve our products. Consequently,

the products described in this

publication may change from time to time

. The same is true of the corresponding product

specifications. Please check therefore to what extent product descriptions and specifications

contained in this publication are still applicable before or when you place an order. We also

reserve the right to discontinue production and delivery of products

. Consequently, we

cannot guarantee that all products named in this publication will always be available. The

aforementioned does not apply in the case of individual agreements deviating from the fore-

going for customer-specific products.

Unless otherwise agreed in individual contracts,

all orders are subject to our General

Terms and Conditions of Supply

Page 18 of 19

Important notes

Our manufacturing sites serving the automotive business apply the IATF 16949 stan-

dard.

The IATF certifications confirm our compliance with requirements regarding the quality

management system in the automotive industry. Referring to customer requirements and cus-

tomer specific requirements (“CSR”) TDK always has and will continue to have the policy of

respecting individual agreements. Even if IATF 16949 may appear to support the acceptance

of unilateral requirements, we hereby like to emphasize that

only requirements mutually

agreed upon can and will be implemented in our Quality Management System.

For clari-

fication purposes we like to point out that obligations from IATF 16949 shall only become

legally binding if individually agreed upon.

The trade names EPCOS, CarXield, CeraCharge, CeraDiode, CeraLink, CeraPad, CeraPlas,

CSMP, CTVS, DeltaCap, DigiSiMic, ExoCore, FilterCap, FormFit, LeaXield, MiniBlue,

MiniCell, MKD, MKK, ModCap, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap,

PowerHap, PQSine,

PQvar, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID,

SineFormer, SIOV, ThermoFuse, WindCap, XieldCap are

trademarks registered or pend-

ing

in Europe and in other countries. Further information will be found on the Internet at

www.tdk-electronics.tdk.com/trademarks.

Release 2020-06

Page 19 of 19

TDK-B84142A1600S081

Related Posts

CUI-CPE-171

DB-Unlimited-TP243408-1

DB-Unlimited-TE054003-2