TE-Connectivity-T92S7A22-24

General Purpose  

High Power PCB Relays  

Potter & Brumfield  

T92 Series Two-pole Power Relay  

n

n

n

30/40/50A switching capability  

Designed to control compressor loads to 3.5 tons, 110LRA / 25.3FLA  

Meets requirements of UL 508 and UL 873 spacings – 8mm through  

air, 9.5mm over surface  

n

Meets requirements of VDE 8mm spacing, 4kV dielectric coil-to-  

contact  

n

n

n

n

n

Meets requirements of UL Class F construction  

UL approved for 600VAC switching (1.5HP)  

Screw terminal version (consult factory for availability, ratings)  

Anti-explosive version available (Meets EN 60079-15)  

WG version available (Meets EN 60335-1)  

Typical applications  

HVAC, residential / commercial appliances,

 

industrial controls, charging  

Approvals  

Contact ratings

1)

(T92

T

y

pe) (continued)  

UL E22575; CSA LR48471; VDE 40019600  

T

e

chnical data of approved types on request.  

T

y

pe  

AgSnOInO  

NO  

NO  

NO  

NO  

NO  

Load  

Cycles  

40A, 240VAC, resistive 85°C  

50×10

3  

200×10

3  

100×10

3  

100×10

3  

Contact Data  

T

y

pe  

Contact arrangement  

30A, 120/277VAC, resistive (DC coil only)  

30A, 120/277VAC, resistive (AC coil only)  

20A, 480VAC, resistive  

T92  

2 form A (NO)  

2 form C (CO)  

T92H  

2 form A (NO)  

1.5H

P

,

1

20VAC, 2 pole making/breaking (Fig.1)

 

100×10

3  

Rated voltage  

Max. switching voltage  

Rated current  

Overload current*  

Contact material  

277VAC  

600VAC  

30A/40A NO; 3A NC  

60A NO; 4.5A NC  

Ag Alloy  

NO  

NO  

NO  

3H

P

,

2

40VAC, 3 phase (DC coil only)  

3H

P

,

4

80VAC, 3 phase (DC coil only)  

2H

P

,

6

00VAC, 3 phase (DC coil only)  

100×10

3  

100×10

3  

100×10

3  

50A NO  

75A NO  

Special Ag Alloy X (Cd Free), wash tight  

NO  

NO  

NO  

30A, 250VAC, resistive  

30A, 400VAC, resistive  

20A, 480VAC, resistive  

100×10

3  

100×10

3  

100×10

3  

Min. recommended contact load  

500mA (NO), 12VAC or 5VDC  

100mA (NC), 12VAC or 5VDC  

360 cycles per hour  

Frequency of operation, with load  

Operate/release time max.,  

including bounce  

Initial contact resistance  

*Note: Minimum electrical endurance 50 cycles  

VDE  

AgCdO, flange mount relays  

25/25ms  

NO  

NC  

CO  

20A, 400VAC  

3A, 400VAC  

20A NO / 3A NC, 400VAC  

100×10

3  

30×10

3  

30×10

3  

< 100 mΩ at 6VDC 1A  

AgCdO, PC mount relays  

NO  

NC  

CO  

30A, 400VAC  

3A, 400VAC  

30A NO / 3A NC, 400VAC  

100×10

3  

30×10

3  

30×10

3  

Contact ratings

1)

(T92H

T

y

pe)  

UL508  

NO  

50A, 277VAC, resistive, 85°C  

6×10

3  

Anti-explosion, sealed type  

Note: Coil voltage 12-48VDC covered in UL approval  

NO  

30A 250VAC, 25°C  

100×10

3  

100×10

3  

Anti-explosion, break device  

NO  

ARI 780-86 Endurance

T

e

st (section 6.6):  

HVAC Definite Purpose Contactor Standard  

Normally Open Contacts  

Single Phase/

T

w

o Pole (Both poles together switching a single load)  

110 LRA, 25.3 FLA, 200K operations (DC Coil)  

15A 480VAC  

Contact ratings

1)

(T92

T

y

pe)  

T

y

pe  

UL508  

AgCdO  

NO  

NO  

NO  

Load  

Cycles  

40A, 277VAC, resistive  

30A, 120/277VAC, resistive  

10A, 600VAC, general purpose  

1H

P

,

1

20VAC  

6×10

3  

100×10

3  

100×10

3  

100×10

3  

1×10

3  

L1  

L2  

NO  

Figure 1  

T1  

T2  

NO  

3H

P

,

2

40VAC  

NO  

NO  

NO  

NO  

NO  

NO  

NC  

NC  

1.5H

P

,

4

80 or 600VAC  

110LRA/25.3FLA, 240VAC (DC coil only)  

60LRA/14FLA, 240VAC (AC coil only)  

3A, 240VAC, pilot duty  

20A, 28VDC, resistive  

TV10, 120VAC  

3A, 277VAC  

2A, 480VAC  

1A, 600VAC  

100×10

3  

100×10

3  

100×10

3  

100×10

3  

100×10

3  

100×10

3  

100×10

3  

100×10

3  

100×10

3  

Single Phase Per Pole (Single load per pole)  

110 LRA, 18 FLA, 200K operations (DC Coil).  

60 LRA, 14 FLA, 200K operations (AC Coil).  

L1  

L2  

T1  

T2  

Figure 2  

1) Contact

 

ratings at 25°C (unless otherwise noted) with relay properly vented.  

FLA, LRA ratings are compatible with 3.5 ton compressor applications.  

NC  

Mechanical endurance  

T92  

T92H  

10×10

6

ops.  

1×10

6

ops  

1

09-2020, Rev. 0920  

Catalog and product specification according  

to IEC 61810-1 and to be used only together  

with the ‘Definitions’ section.  

Catalog and product data is subject to the  

terms of the disclaimer and all chapters of  

the ‘Definitions’ section, available at  

Catalog product data, ‘Definitions’ section,  

application notes and all specifications are  

subject to change.  

© 2012 Tyco Electronics Corporation,  

a TE Connectivity Ltd. company.  

General Purpose  

High Power PCB Relays  

Potter & Brumfield  

T92 Series Two-pole Power Relay

(Continued)  

Coil Data  

Coil voltage range  

Coil Data

(continued)  

5 to 110VDC; 12 to 240VAC  

120  

100  

80  

60  

40  

20  

0

Max. coil power  

Max. coil temperature  

Coil insulation system according UL  

1.7W; 4.0VA  

155°C  

Class F  

Coil versions, DC coil (D type)  

Coil  

code  

Rated  

voltage

2)  

VDC  

5

Operate  

voltage  

VDC  

3.75  

4.5  

6.75  

9

13.5  

16.5  

18  

27  

36  

82.5  

90  

Release  

voltage  

VDC  

0.6  

0.6  

0.9  

1.2  

1.8  

2.2  

2.4  

3.6  

4.8  

11  

12  

Coil  

resistance  

Ω 10ꢀ  

14.9  

22  

48  

86  

197  

294  

350  

767  

1390  

7255  

8514  

Rated coil  

power  

W

5

6

6

90 95

 

100 105 110 115 120 125 130 135 140 145 150  

Applied Coil Voltage (% of Rated Nominal)  

70 75

 

80 85  

9

9

12  

18  

22  

24  

36  

48  

110  

120  

12  

18  

22  

24  

36  

48  

110  

120  

1.7W/  

Min. 0.41W  

hold  

Insulation Data  

Initial dielectric strength  

between open contacts  

between contact and coil  

between adjacent contact  

Initial surge withstand voltage  

between contact and coil  

Initial insulation resistance  

between insulated elements  

Clearance/creepage  

1500V

rms  

4000V

rms  

2000V

rms  

8kV  

2) For T92H type, after the energization time of 100ms with rated voltage, the coil  

requires a reduction of the coil voltage to 50ꢀ of rated voltage.  

1×10

9

Ω  

between contact and coil  

8mm clearance/9.5mm creepage  

Release  

Coil  

Rated coil  

code voltage  

VAC  

voltage  

VAC, 60Hz

 

VAC, 60Hz

 

Ω 10ꢀ  

voltage resistance

 

power  

Hz  

60  

60  

60  

50/60  

60  

VA  

4

4

4

4

4

4

4

Other Data  

12  

24  

110  

120  

208  

240  

277  

12  

24  

110  

110/120  

208  

220/240  

250/277  

9.6  

19.2  

88  

1.2  

2.4  

11  

9.1  

36.6  

793  

Material compliance: EU RoHS/E

L

V,

C

hina RoHS, REACH, Halogen content  

refer to the Product Compliance Support Center at  

Ambient temperature  

96  

12  

950  

166.4  

192  

221.6  

20.8  

24  

27.7  

2841  

3800  

5485  

DC coil  

AC coil  

-55ºC to 85ºC  

-55ºC to 65ºC  

50/60  

50/60  

Category of environmental protection  

IEC 61810  

Coil versions, AC coil (F type)  

Coil Rated

 

Frequency Operate  

code voltage  

VAC  

RTI – dust protected,  

RTII – flux proof, RTIII – wash tight  

1.65mm max amplitude, 10-55 Hz  

10G for 11msec  

Release  

Coil  

Rated coil  

voltage voltage

 

resistance power  

VAC, 60Hz

 

VAC, 60Hz

 

Ω 10ꢀ  

Vibration resistance (functional)  

Shock resistance (functional)  

Shock resistance (destructive)  

T

e

rminal type  

Hz  

50  

50  

50  

50  

VA  

3.5  

3.5  

3.5  

3.5  

12  

24  

48  

12  

24  

48  

9.6  

19.2  

38.4  

192  

1.2  

2.4  

4.8  

24  

11.2  

44.4  

179.2  

4355  

100G  

PCB / Quick Connect / Screw  

86g  

Weight  

240  

240  

Resistance to soldering heat (for PCB

T

e

rminal)  

IEC 60068-2-20  

Packaging/unit  

All figures are given for coil without preenergization, at ambient temperature +23°C.  

For A type, 110V/120

V

,

5

0/60Hz. Signify 50Hz Operation at Nominal 110

V

,

6

0 Hz  

Operation at

 

Nominal 120

V

.  

260°C, 10s  

tray/30 pcs., box/120 pcs.  

2

09-2020, Rev. 0920  

Catalog and product specification according  

to IEC 61810-1 and to be used only together  

with the ‘Definitions’ section.  

Catalog and product data is subject to the  

terms of the disclaimer and all chapters of  

the ‘Definitions’ section, available at  

Catalog product data, ‘Definitions’ section,  

application notes and all specifications are  

subject to change.  

© 2012 Tyco Electronics Corporation,  

a TE Connectivity Ltd. company.  

General Purpose  

High Power PCB Relays  

Potter & Brumfield  

T92 Series Two-pole Power Relay

(Continued)  

Dimensions  

T92/T92H – Mounting and termination code 1  

T92 – Mounting and termination code 2, 3 and 4  

1.ꢀ6 MAX.  

(ꢀ4.54)  

2.700 MAX.  

(68.58)  

2.06 MAX.  

(52.32)  

1.36 MAX.  

(34.54)  

1.04 MAX.  

(26.42)  

1.495 MAX.  

(ꢀ7.97)  

1.21 MAX.  

(30.73)  

.156  

(3.96)  

.250 TYP.  

(6.35)  

1.618 .020  

(41.10 .51)  

.047 TYP.  

(1.19)  

2.05 MAX.  

(52.07)  

.585 .005  

(14.86 .13)  

.032 TYP.  

(0.81)  

.309 .005  

(7.85 .13)  

2.ꢀ45 .005  

(59.56 .1ꢀ)  

Pre-soldering  

1.618 TYP.  

(41.10 .51)  

in below side  

.585 .005  

(14.86 .1ꢀ)  

.ꢀ09 .005  

(7.85 .1ꢀ)  

1.000 .010  

(25.40 .25)  

.630 .005  

(16.00 .13)  

.090 RAD.  

(2.29)  

FOR #8 SCREW  

.6ꢀ0 TYP.  

(16.00)  

T92 – Mounting and termination code 5  

2.700 MAX.  

(68.58)  

PCB layout  

Bottom view on pins  

1.36 MAX.  

(34.54)  

.090 (2.29)  

T92/T92H – Mounting and termination code 1  

RAD. FOR  

#8 SCREW  

1.618  

(41.10)  

2.345 .005  

(59.56 .13)  

.585  

(14.86)  

.309  

(7.85)  

.185  

(4.70)  

1.431 MAX.  

(36.34)  

2.135 MAX.  

(54.23)  

.365  

(9.27)  

2.010 MAX.  

(51.05)  

.630  

(16.00)  

1.000  

(25.40)  

.913 MAX.  

(23.19)  

.203 TYP.  

(5.16)  

.052 TYP.  

(1.32)  

.072 TYP.  

(1.83)  

.162  

(4.12)  

An alternate PC board layout utilizes .076

 

.003 (1.93

 

.076) diameter holes on the same  

center-to-center spacing shown above. Use of the rectangular holes is recommended for  

improved solderability.  

T

e

rminal assignment  

Bottom view on pins  

Only necessary terminals are present on single throw models. Consequently, some holes  

will be unnecessary for single throw models.  

2 form A  

2 form C  

0

1

0

1

2

6

4

8

2

6

4

3

7

8

3

09-2020, Rev. 0920  

© 2012 Tyco Electronics Corporation,  

a TE Connectivity Ltd. company.  

Catalog and product specification according  

to IEC 61810-1 and to be used only together  

with the ‘Definitions’ section.  

Catalog and product data is subject to the  

terms of the disclaimer and all chapters of  

the ‘Definitions’ section, available at  

Catalog product data, ‘Definitions’ section,  

application notes and all specifications are  

subject to change.  

Potter & Brumfield  

T92 Series Two-pole Power Relay

(Continued)  

Product code structure (T92H type)  

T

y

pe  

T

y

pical product code

 

T92H  

P

7

D

1

X

-12  

T92H

Power relay T92 High Performance (50A)  

Enclosure  

P

S

Dust protected plastic case  

Wash-tight, tape sealed, plastic case (Mounting and termination code 1)  

Contact arrangement  

7

Coil Input  

D

2 form A (2 NO)  

DC voltage  

Mounting and termination  

1

Printed circuit board mount; printed circuit board terminals.  

Contact material  

X

Special Ag Alloy X (Cd Free)  

Coil voltage  

Coil code: please refer to coil versions table  

Product code  

T92HP7D1X-12  

T92HP7D1X-24  

T92HP7D1X-48  

Enclosure  

Contacts  

Coil  

Mounting  

Contact Material  

Coil  

Part number  

6-1423008-6  

6-1423008-7  

6-1423008-9  

Plastic dust cover

 

2 form A, 2 NO  

DC  

PCB terminals  

Special Ag Alloy X (Cd Free)  

12VDC  

24VDC  

48VDC  

Note. This list represents the most common types and does not show all variants covered by this datasheet, other types on request.  

Product code structure (T92 type)  

Product code structure  

T

y

pe  

T

y

pical product code

 

T92  

S

11  

D

2

2

-24 -99  

T92  

Printed circuit board / panel mount power relay T92  

Enclosure  

P

S

Dust protected plastic case  

Wash-tight, tape sealed, plastic case (Mounting and termination code 1)  

Wash-tight, glue sealed, plastic case (Mounting and termination code 1, 2 for anti-explosion version)  

T

o

p sealed, not wash-tight, not tape sealed on bottom (Mounting and termination codes 2, 3 & 4)  

Contact arrangement  

7

Coil Input  

A

2 form A (2 NO)  

11

2 form C (2 CO)  

AC voltage, 60Hz or 50/60 Hz (consult coil versions table)  

D

DC voltage  

F

AC voltage, 50Hz  

Mounting and termination  

1

2

3

4

5

Printed circuit board mount; printed circuit board terminals.  

Panel mount via flanged cover; .250” (6.35mm) x .032” (.81mm) QC terminal  

Panel mount via flanged cover; .187” (4.75mm) x .032” (.81mm) QC terminals for coil and .250” (6.35mm) for contacts  

Panel mount via flanged cove

r

,

.

187” (4.75mm) x .020” (.51mm) QC terminals for coil and .250” (6.35mm) for contacts.  

Panel mount via flanged cove

r

,

M

4 screws w/ captive pressure plates. Requires Enclosure P and Contact arrangement 7.  

Contact material  

2

AgCdO  

4

AgSnOInO  

X

Special Ag Alloy X (Cd Free)  

Coil voltage  

Coil code: please refer to coil versions table  

Customer code  

-99  

Anti-explosion  

-00  

WG version  

4

09-2020, Rev. 0920  

Catalog and product specification according  

to IEC 61810-1 and to be used only together  

with the ‘Definitions’ section.  

Catalog and product data is subject to the  

terms of the disclaimer and all chapters of  

the ‘Definitions’ section, available at  

Catalog product data, ‘Definitions’ section,  

application notes and all specifications are  

subject to change.  

© 2012 Tyco Electronics Corporation,  

a TE Connectivity Ltd. company.  

General Purpose  

High Power PCB Relays  

P

P

o

o

t

t

t

t

e

e

r

r

&

&

B

B

r

r

u

u

m

m

fi

fi

e

e

l

l

d

d  

T92 Series Two-pole Power Relay

(Continued)  

Product Code  

T92P7A22-24  

T92P7A22-120  

T92P7A22-240  

T92P7A22-277  

T92P7A24-240  

T92P7A52-120  

T92P7A52-240  

T92P7D12-12  

T92P7D12-24  

T92P7D22-12  

T92P7D22-24  

T92P7D22-48  

T92P7D24-12  

T92P7D24-24  

T92P7D42-24  

T92P7D52-12  

T92P7D52-24  

T92P11A12-120  

T92P11A22-12  

T92P11A22-24  

T92P11A22-120  

T92P11A22-240  

T92P11A22-277  

T92P11A24-240  

T92P11A42-120  

T92P11D12-12  

T92P11D22-12  

T92P11D22-24  

T92P11D24-12  

T92P11D24-24  

T92S7A12-24  

T92S7A12-120  

T92S7A12-240  

T92S7A22-24  

T92S7A22-120  

T92S7A22-240  

T92S7D12-12  

T92S7D12-24  

T92S7D12-48  

T92S7D12-110  

T92S7D14-24  

T92S7D22-12  

T92S7D22-18  

T92S7D22-24  

T92S7D22-110  

T92S11A12-24  

T92S11A12-120  

T92S11A12-240  

T92S11A22-12  

T92S11A22-24  

T92S11A22-120  

T92S11A22-240  

T92S11D12-12  

T92S11D12-24  

T92S11D12-48  

T92S11D12-110  

T92S11D22-12  

T92S11D22-24  

T92P7D12-12-99  

T92S7D1X-12-99  

T92S7D2X-12-99  

T92S7A22-240-00  

T92S7D12-12-00  

Enclosure  

Contacts  

Coil  

Mounting  

Contact Material  

Coil  

Part Number  

6-1393211-0  

5-1393211-7  

6-1393211-2  

6-1393211-3  

3-1423008-3  

1423008-8  

1-1423008-2  

6-1393211-5  

6-1393211-6  

6-1393211-9  

7-1393211-1  

7-1393211-2  

2-1423008-2  

1423008-9  

Plastic dust cover

 

2 form A, 2 NO  

AC  

Panel mount + quick connect  

AgCdO  

24 VAC  

120 VAC  

240 VAC  

277 VAC  

240 VAC  

120 VAC  

240 VAC  

12 VDC  

24 VDC  

12VDC  

AgSnOInO  

AgCdO  

Panel mount + screw terminals  

PCB terminals  

DC  

Panel mount + quick connect  

24 VDC  

48 VDC  

12VDC  

AgSnOInO  

AgCdO  

24 VDC  

7-1393211-5  

1-1423008-0  

1423967-1  

Panel mount + screw terminals  

12 VDC  

24 VDC  

120 VAC  

12 VAC  

2 form C, 2 CO  

AC  

PCB terminals  

Panel mount + quick connect  

3-1393211-8  

3-1393211-9  

4-1393211-3  

4-1393211-0  

4-1393211-4  

4-1393211-6  

3-1423008-7  

4-1393211-8  

5-1393211-0  

5-1393211-3  

5-1393211-4  

3-1423008-5  

3-1423008-6  

9-1393211-8  

9-1393211-7  

9-1393211-9  

1393212-4  

24 VAC  

120 VAC  

240 VAC  

277 VAC  

240 VAC  

120VAC  

12 VDC  

AgSnOInO  

AgCdO  

DC  

AC  

PCB terminals  

Panel mount + quick connect  

24 VDC  

12 VDC  

24 VDC  

24 VAC  

120 VAC  

240 VAC  

24 VAC  

120 VAC  

240 VAC  

12 VDC  

24 VDC  

48 VDC  

110 VDC  

24 VDC  

12 VDC  

18 VDC  

24 VDC  

110 VDC  

24 VAC  

120 VAC  

240 VAC  

12 VAC  

24 VAC  

120 VAC  

240 VAC  

12 VDC  

24 VDC  

48 VDC  

110 VDC  

12 VDC  

24 VDC  

12VDC  

AgSnOInO  

AgCdO  

Wash tight  

T

o

p sealed  

Wash tight  

2 form A, 2 NO  

PCB terminals  

Panel mount + quick connect  

PCB terminals  

1393212-2  

1393212-5  

1393212-8  

1-1393212-0  

1-1393212-1  

1393212-7  

DC  

AgSnOInO  

AgCdO  

1-1423008-8  

1-1393212-4  

1-1393212-5  

1-1393212-7  

1-1393212-3  

8-1393211-1  

8-1393211-0  

8-1393211-2  

8-1393211-3  

8-1393211-6  

8-1393211-4  

8-1393211-7  

8-1393211-9  

9-1393211-0  

9-1393211-1  

8-1393211-8  

9-1393211-3  

9-1393211-4  

2-2071223-3  

6-1423008-1  

6-1423008-2  

2-2071223-4  

1-2071223-7  

T

o

p sealed  

Panel mount + quick connect  

Wash tight  

T

o

p sealed  

2 form C, 2 CO  

AC  

PCB terminals  

Panel mount + quick connect  

Wash tight  

T

o

p sealed  

DC  

DC  

PCB terminals  

Panel mount + quick connect  

PCB terminals  

Plastic dust cover

 

2 form A, 2 NO  

Wash tight  

AgCdO  

Special Ag Alloy  

X (Cd Free)  

AgCdO  

12VDC  

12VDC  

240VAC  

12VDC  

Panel mount + quick connect  

PCB terminals  

T

o

p Sealed(WG)  

Wash tight (WG)  

AC  

DC  

Note. This list represents the most common types and does not show all variants covered by this datasheet, other types on request.  

5

09-2020, Rev. 0920  

Catalog and product specification according  

to IEC 61810-1 and to be used only together  

with the ‘Definitions’ section.  

Catalog and product data is subject to the  

terms of the disclaimer and all chapters of  

the ‘Definitions’ section, available at  

Catalog product data, ‘Definitions’ section,  

application notes and all specifications are  

subject to change.  

© 2012 Tyco Electronics Corporation,  

a TE Connectivity Ltd. company.